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Mod: Blaster 1 Reinforcement
Mod: Blaster 1 Reinforcement PDF Print E-mail
Written by beachjunkey   
Monday, 10 December 2007 23:28

Purpose: The purpose of reinforcement is to strengthen the hull to accept some serious abuse. This article just identifies supplies for now and will include procedures/pics soon.

Recommended for:

  • Reinforcing the transom is always encouraged as it is prone to cracking around and below the bondrail.
  • Reinforcing the sides and the front is highly encouraged for the rider who wants to get inverted but not necessarily for the common Air Gramps Tongue out.
  • Not recommended for a first timer to attempt without guidance.
Supplies: (w/ USComposites part#)
  • Biax – 17oz, 45deg (3yds of 38” to be safe), USC# FG-170838
    • 2’ x 38” each side of motor compartment
    • Two layers 1.5’x38” for transom
    • Scraps for under nose lip
    • Scraps for reinforcing hood (or use e-glass)
    • Scraps for reinforcing foot “smash-pads”
  • E-glass cloth – 7.5oz, plain weave (2yds), USC# FG-C0750
    • Nice to cover biax in motor compartment with minimal "cleanup"*
    • Scraps for reinforcing hood (or use biax)
  • Epoxy Kit, USC# EPOX-635314 (med), EPOX-635413 (fast)
    • 1gal +/- thin epoxy, MEDIUM for 65deg+ (Summer), MEDIUM or FAST for below 65deg (Winter)
  • Resin Pumps, optional, USC# EPX-P31
  • Box of 2" and 1" chip brushes, USC# BR-TA20B and BR-TA10B
  • 4" Plastic spreaders, maybe three, USC# SQ-04
  • 4" fiberglass roller, optional (can be a pain in the azz over curves), USC# FR-1214A
  • Cabosil – 2.5qt (mostly just for bondline but also good for gouges in underside of hull), USC# FL-AER025
    • Optional - Substitute with fairing filler (comes mixed with cabosil) for easier sanding, USC# SM-FC050
    • Optional - Substitute with 2-part urethane foam in bondline for easier sanding, lighter weight, weaker bond at bondline
  • Mixing sticks, USC# GLV-TD050
  • Mixing cups/buckets
  • Tint, optional
  • Grinding, sanding supplies
  • Cleaning supplies
  • Duct tape, masking paper, sharpie markers
  • Scissors - I recommend your wife's best kitchen/sewing shears
  • Gloves, dust masks, hairnets, coverall clothes
  • Acetone – 1gal


*= never tried laying cloth over biax but I probably would if it lays up nice. Would be nice for a single tint layer as well.

Last Updated ( Monday, 21 January 2008 09:49 )
 
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